Orsay Custom Furniture and Cabinetry

Craftsmanship

Despite protestations to the contrary, I have found over the years that it is often the case that a client seems to not be overly concerned with the craftsmanship and construction of a piece of furniture. If the piece looks beautiful and feels comfortable, they are satisfied. Therein lies the success of many, many "high end" (i.e. expensive) production furniture lines, stores, and manufacturers. Forgive me for not providing specific examples, but I can't afford the costs of litigation.

Many "high end" furniture stores sell manufactured furniture which is initially pleasing to look at, but is very poorly constructed. Under less-than-ideal circumstances, many expensive pieces will last four to five years, and perhaps one relocation. After this you might notice the cracking, creaking, loose joints, and collapse of almost all chairs and sofas, most tables, and the majority of other hardwood furniture that you have paid so dearly for. Even if no one ever sits in that wooden chair, as long as wood exists, it absorbs moisture and expands and contracts. I have seen tabletops and joints literally tear themselves apart over the years because of ignorant construction and craftsmanship though they have hardly ever been used. These pieces simply are not worth the price.

For the purpose of brevity, let's look at a custom rocking chair. A chair is subject to the greatest abuse imaginable. It must comfortably support a bouncy, energetic child, or a 300 pound man. Perhaps that same man will even want to hold that child (or two) on his lap to read to them! You do the math.

Through tenons

This is a good example of a "through" tenon. In this case, the post supporting the arm of the rocking chair goes all of the way through a "hole" (mortise) in the arm of the chair and is "pinned" by a hardwood dowel. This forms an incredibly strong joint that will last as long as the piece of furniture.

Pinned mortise and tenon joints

All of my furniture is constructed with pinned mortise and tenons. The horizontal rails actually enter into the vertical posts of tables, chairs, or carcases. Next to the illustration is an actual curly maple leg which has been mortised to receive the arced tenon rail. This image is from the construction of an entertainment center.

More images from the construction of this entertainment center can be seen here.

'They don't make 'em like this anymore ...'.

Sliding dovetail joints

These carved table legs (top animated view is in yellow) will ultimately be secured to their solid walnut center-post (white) by means of "sliding" dovetails. Dovetails are also a traditional and very sturdy method of joinery.

Dovetailed drawers are a hallmark of fine furniture. Though not necessarily indicative of handmade furniture.

Corner blocks

Corner blocks (indicated by the blue arrow and detail above) are critical to the strength and stability of a chair to prevent "racking". This happens when that rectangle which is the bottom of your chair is pushed from one corner or another forcing it into a diamond or trapezoid shape. Many chairs are ultimately destroyed at this juncture where the rails meet the arms.

Keys in through tenons and trestle tables

Here are some more "through" tenons on a dining room trestle table. In this case the tenon is actually the long trestle which passes through all three legs. Additionally, these tenons have been "keyed" with hardwood keys. This keyed area has been highlighted by the dark circle in the image. Traditionally this was done not only so that the furniture could be taken down and moved easily, but also so that in the winter when the wood shrunk due to low humidity, the joint could be easily tightened by driving the wedge-shaped key deeper into the tenon. Thereby pulling the joint tight again.

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